LAB 110 Introduction to the Laser Cutter

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Overview of the Laser Cutter

  • 12"H x 24"W bed
  • Laser is in the back of the machine
  • Laser light is reflected by mirrors to the material
  • Focusing
  • Fixturing the material to be cut
  • There is a jig for etching cylindrical objects like pint glasses
  • Exhaust Filter/Fan setup
  • Cleaning and Maintenance
  • Safety issues


Laser Cutter CUPS Driver

  • Heavily modified by our own Brandon Edens
  • Etching pass, then vector cutting pass
  • Thin (0.5 pt) red (RGB #FF0000) lines make vector cuts
  • All other colors will etch
  • Multiple print queues for different types of materials
  • Lab Monitors can create new queues for you for materials not already defined


Preparing Files for the Laser Cutter

  • Inkscape[1] works best and it's free and open source
  • We do final printing to the laser cutter using Inkscape
  • SVG is the preferred file format
  • Can also go from DXF files to cutter using QCad
  • Inkscape can open Adobe Illustrator files, but has trouble when there are too many layers
  • Ensure that all your colors are in RGB format. CMYK will not work for vector cuts.


Acceptable Materials for Etching and Cutting

  • Acrylic aka Plexiglass (or Perspex if you're British) up to 0.25" thick
  • Wood up to 0.25" thick (may require multiple vector passes to cut through)
  • Paper
  • Matte Board (great for prototyping)
  • Cardboard (also great for prototyping)
  • Natural Fiber Cloth (cotton, silk, wool, etc)


Acceptable Materials for Etching Only

  • Glass
  • Annodized aluminum
  • Marble, stone, brick


Forbidden Materials

  • Vinyl (releases chlorine gas and kills us)


Inkscape Oddities

  • Use Control instead of Shift to maintain aspect ratio when resizing objects
  • Use Control instead of Cmd for copy, paste, etc under OS X


Reference

Epilog Mini Manual http://www.epilogfiles.com/mini_helix_manual.pdf

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